Belzona 1111 (Super Metal)
A 2-part repair composite for metal repair and resurfacing based on 100% solids epoxy resin reinforced with silicon steel alloy. This repair material will not corrode and resists a wide range of chemicals. It is easy to mix and apply without the need of specialist tools and can be machined using conventional tools.
Key benefits:
- Multi-purpose durable repair composite
- Fully machinable using conventional tools
- Application and cure at room temperature - no hot work involved
- Simple mixing ratio
- Reduced health and safety risks as it is 100% solids
- No shrinkage, expansion or distortion
- Excellent adhesion to metals including stainless steel, carbon steel, aluminium, brass and copper
- Will adhere to many other natural and synthetic materials including glass and wood
- Outstanding corrosion resistance
- Excellent chemical resistance against a wide range of chemicals
- Excellent electrical insulation characteristics
Applications for Belzona 1111 (Super Metal) include:
- Repair of cracks and holes on engine and pump casings, pipes, tanks and other equipment
- Resurface of pitted metal surfaces
- Repair of damaged shafts and hydraulic rams
- In-situ flange repair
- High strength structural adhesive for metal bonding
- Creation of irregular load bearing shims and reforming of bearing housings
Belzona 1111 (Super Metal) is suitable for contact with potable water as it is certified to NSF/ANSI Standard 61 and satisfies the UK Drinking Water Inspectorate requirements.
* All products are subject to regional restrictions. Check with your local Distributor for more information
How do you apply a 2-part epoxy, Belzona 1111 (Super Metal)?
To ensure an effective molecular weld, only apply the 2-part epoxy, Belzona 1111 (Super Metal), to clean, firm, dry and well roughened surfaces.
To achieve this, firstly clear away any loose contamination and use Belzona 9111 (Cleaner/Degreaser) to clean and degrease the surface. Following this, roughen the surface by blast cleaning, deeply scoring or grinding. Degrease the surface again, allowing the surface to dry before combining the reactive components.
To do this, transfer the required amount of Base and Solidifier components onto the Belzona Working Surface, ensuring the correct mixing ratio is followed. Mix thoroughly to achieve a uniform material free of any streakiness.
Next, apply the Belzona 1111 (Super Metal) directly onto the prepared surface with the plastic applicator or spatula provided.
Finally, mixing tools should be cleaned immediately after use with Belzona 9111 or any other effective solvent e.g., Methyl Ethyl Ketone (MEK).
For more information, read the Instructions for Use (IFU).
Why is Belzona 1111 (Super Metal) an alternative to welding?
While welding is one of the most recognized bonding techniques, it is not without its limitations. It can present several challenges related to personal and environmental safety as well as downtime and defects that can lead to failures.
By deploying Belzona's repair system, Belzona 1111 (Super Metal), engineers and maintenance teams can avoid these issues while still achieving a hard-wearing, long-term repair and protection solution. This makes Belzona 1111 (Super Metal) a safe and reliable alternative to welding.
What is the mixing ratio of epoxy repair composite,
Belzona 1111 (Super Metal)?
The mixing ratio of the epoxy repair composite, Belzona 1111 (Super Metal) is as follows:
| Mixing Ratio |
Weight |
Volume |
| Base : Solidifier |
5 : 1 |
3 : 1 |
More information:
For more information about Belzona 1111 (Super Metal) contact us or find
your local
distributor.
You can apply to join Belzona Connect to access additional
information including SDS and instructions for use.