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Belzona in the Sugar Industry

Whether it is a beet factory, sugar cane mill or even an alternative sweetener manufacturer, there are a number of solutions and innovative alternatives that can be utilized to make the operations of any factory be as problem-free as possible.

 

Belzona's Advanced Polymers can be used to repair and protect a wide variety of equipment and areas in a sugar facility. The following applications represent a fraction of what can be accomplished through the use of Belzona.

 

Beet Washer Blades and the shaft stock of a stone catcher suffer from impact, abrasion, and erosion problems from the sand and sediment embedded in the sugar beet.

 

Sugar beet millsSugar beet mills

Belzona 1000 Series Metallic Polymers as well as Belzona 2000 Series Elastomers repair these vital areas and protect them from further attack.

 

Dozens of these types of applications have been carried out in sugar beet mills in Australasia, across Europe and throughout the United States.

 

Impact and abrasion to conveyor belts

The constant, around-the-clock impact and abrasion to conveyor belts causes the drive rollers, or pulleys, to loose traction, thereby failing to provide the force necessary to move the belts and in effect, reducing efficiency.

 

Roller

Belzona 1000 Series Metallic Polymers and Belzona 2000 Series Elastomers, teamed with Belzona's Non-Skid Grip System are used extensively in the sugar industry to tackle this problem.

 

Split casing

Raw Sugar Juice Pumps suffer from abrasion and chemical attack. End suction, split casing as well as vacuum pumps can be refurbished efficiently in a fraction of the time required for a traditional repair.

 

Belzona's 1000 Series Metallic Polymers, when used with the Belzona Polymers in Pumps Program, has proven to be extremely successful in eliminating wear problems and extending the life of this vital equipment.

 

Heat Exchangers

Heat Exchangers, Condensers, Evaporators or Sugar Juice Heaters benefit from Belzona to combat against galvanic corrosion, chemical attack and overall wear.

 

Tubesheet surfaces

Belzona's 1000 Series Metallic Polymers can be used to seal tubes and rebuild worn areas on tubesheet surfaces, end covers and water boxes which would otherwise prove costly, cumbersome, and time consuming to repair.

 

CentrifugesCentrifuges

Centrifuges are a critical piece of equipment in any sugar operation. The aggressive chemical environment in this area often damages their housings and bearing spokes.

 

Floor areas around the centrifuges also suffer from acid attack from the molasses, causing health and safety concerns.

 

Chemical attack over the concreteChemical attack over the concrete

These problems can be solved through the utilization of the Belzona® 4000 Series Magma Polymers, effectively eliminating the chemical attack over the concrete.

 

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