Repair Composites and Coatings for the Manufacturing Industry
Belzona provides epoxy repair composites and coatings for the repair and protection of critical industrial equipment and machinery found in the manufacturing industry. Our wide range of solvent-free materials are ideal for industrial equipment which is often deteriorated by wear, abrasion, erosion, chemical attack, corrosion, impingement and mechanical damage.
Our cold-curing solutions will eliminate the need for equipment replacement, greatly reduce downtime whilst at the same time, optimise efficiency and reliability of the equipment.
Shafts, hydraulic rams and bearing housings
Wear and damage to shafts can be caused by lack of lubrication, bearing failure or misalignment.
With Belzona's metal repair and rebuilding compounds such as Belzona 1111 (Super Metal) scored shafts and hydraulic rams can be repaired in situ with minimal downtime. Bearings of all sizes can be accurately located using cold-applied epoxy composites, eliminating the need for hot work.
Valves, pumps, heat exchangers and process equipment
Heat exchangers and other critical equipment can be repaired and protected using solvent-free metal repair composites and epoxy coatings that will not only rebuild components to their original profile, but also will eliminate galvanic corrosion.
Damaged pumps can be restored to their original profile using Belzona cold-curing metal repair composites. Accurate reformation of areas with fine tolerances such as wearing seats can be employed using the multi-purpose epoxy material Belzona 1111 (Super Metal). Belzona 1341 (Supermetalglide) is one of a range of epoxy coatings for erosion corrosion protection which will reduce further deterioration, increase pump efficiency and eliminate frequent maintenance costs.
Versatile, multi-purpose elastomers can also be used for simple, cost effective and long-lasting rubber repairs for equipment such as rubber rollers, flights, cleats and clip joints on conveyor belts and other rubber components. These high strength, abrasion and impact resistant materials are easy to mix and apply without the need for specialist tools and cure at room temperature eliminating the need for hot work.
On and offline pipework and fittings
Belzona metal repair composites can be used to protect equipment from the effects of erosion and corrosion. Simple, cold applied plate bonding and composite wrapping techniques can be utilised to repair damaged pipework using Belzona metal repair composites such as Belzona 1221 (Super E-Metal) and Belzona 1111 (Super Metal). Alternatively, the ISO 24817 and ASME PCC-2 compliant pipe wrap system, Belzona SuperWrap II can be used to return strength to weakened or holed metallic surfaces and provide excellent corrosion protection and chemical resistance, even at service temperatures up to 150°C (302°F).
Conveyor belts can be simply repaired using a cold-curing rubber repair material such as Belzona 2111 (D&A Hi-Build Elastomer), eliminating the need for vulcanization. Belzona elastomer solutions can be used to restore worn or ripped areas to their original profile providing outstanding protection against wear, impact and abrasion.
Belzona epoxy materials provide a cost effective solution to maintenance problems by minimising downtime, labour and replacement costs, whilst at the same time, optimise the efficiency and reliability of facility assets. Belzona can provide solutions for the repair and protection of your facility including:
- Liquid-applied, flexible roof membrane for weatherproofing buildings, structures and insulation
- Concrete and stonework repair and protection systems
- Environmental barrier polymers to protect against and reduce environmental impact
- Safety surfacing polymers for the prevention of slips and to provide positive grip